Foil Product Manufacturing Process

Select the requested thickness of aluminum foil and paper material from the raw material warehouse. The size of the chocolate foil must be customized to consider the width of the raw material. Good raw materials are essential for high-quality aluminum foil printing.

Laminate the silver aluminum foil and paper together. The laminating process must be very careful. The staff also needs to check the quality of the laminating process and mark it well. The flatness of the surface of the laminated material directly affects the subsequent printing process.

After loading the printing plate, the pure silver aluminum foil or laminated silver paper rolls are placed onto the printing machine to begin printing the design or logo according to the customer’s specifications. Aluminum foil printing utilizes intaglio printing, requiring a separate printing plate for each color in the design.

The printed color of the aluminum foil paper rolls loaded onto the embossing machine, flat aluminum foil through the embossing machine, will be seen after the uneven pattern or logo. Of course, the custom embossed foil wrapper needs to make an embossed cylinder first.

Aluminum foil sheets slit requires two processes. The big foil wrap rolls will load on a slit machine and cut the rolls in big sheets. Then, stackable big foil sheets were put on the slicing machine to cut into small sheets and cut out uneven edges.
Load the cut paper tube and big foil rolls onto the slitting machine. After the slitting machine is running, the large rolls of foil will be divided into several small rolls. After the outer diameter of the small rolls meets the requirements, it is necessary to replace them with new paper tubes to continue cutting!

Workers need to weigh and count cut aluminum foil wrap. Sheets will be counted in pieces, and rolls are usually counted by weight. These quantities will be clearly marked on the carton label so that customers can check the quantity after receiving the goods.

Put the aluminum foil wrap into cartons customized according to its size, label the quantity, and then the workers will track the total number of cartons in the shipment to customize the right size of pallets or wooden crates, which can better protect the goods from damage during transportation.

Put the packaged aluminum foil products on the shipping mark; you can follow the container to the factory to load the goods; experienced workers know how to put the limited space as much as possible to load more goods to save the freight cost for you.